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OTA fault injection and rollback verification framework for safety-critical systems | Multidisciplinary Research in Computing Information Systems

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Abstract
Abstract
 Safety-critical systems in aviation and nuclear control must keep OTA software updates  safe and stable to avoid faults during remote deployment. This study built a Monte Carlo–based  test and rollback system to check OTA reliability under different fault types. Eight common  failures—such a network loss, image damage, and signature errors—were tested in 1,000 OTA  update runs. The system reached a 96.2% automatic recovery rate, an average recovery time of  13.2 seconds, and 100% log accuracy. These results show that the setup can find, control, and  recover from multiple faults effectively. The design follows DO-178C and ARINC 653 safety rules  and provides clear data support for system validation. The framework gives a simple and practical  way to test OTA safety in aviation, nuclear, and other control systems and can be expanded to field  networks for large-scale reliability studies.